VÒNG TRÒN OHNO VÀ CẢI TIẾN LIÊN TỤC

Từ năm 1950, công ty ô tô Toyota đang trong tình trạng xấu: nền kinh tế bị hủy hoại, thị trường nhỏ, tiếng xấu.

Công ty đã thuê một người đàn ông tên Taiichi Ohno, một kỹ sư cơ khí để giúp đỡ.

Vòng tròn Ohno: Bạn hãy đích thân đi xem và suy nghĩ

Đã có nhiều câu chuyện xung quanh cái vòng tròn nổi tiếng của ông Ohno. Tôi đã rất may mắn khi được tiếp chuyện với ông Teruyuki Minoura, lúc bấy giờ là giám đốc của nhà máy sản xuất Toyota, khu vực Bắc Mỹ. Ông đã học được TPS từ chính bậc thầy này và một phần đào tạo thuở ban đầu tại Toyota của ông là việc đứng trong một cái vòng tròn.

Minoura: Ông Ohno yêu cầu chúng tôi vẽ một vòng tròn trên sàn nhà máy và rồi đứng vào đó quan sát quy trình và tư suy nghĩ lấy, nhưng ông thậm chí cũng không cho chúng tôi biết chút manh mối rằng chúng tôi phải quan sát cái gì. Đây là tinh túy của TPS.

Liker: Quý vị đã đứng trong cái vòng đó bao lâu?

Minoura: Tám giờ!

Liker: Tám giờ à?

Minoura: vào buổi sáng, ông Ohno đến yêu cầu tôi đứng trong vòng đến buổi tối, và sau đó, ông ấy đến kiểm tra và hỏi xem tôi có quan sát thấy gì không. Và dĩ nhiên, tôi trả lời (vẽ như đanng nhớ lại) tôi trả lời rằng có quá nhiều vấn đề với quy trình này. Nhưng ông Ohno đã không nghe thấy, ông chỉ nhìn chằm chằm thôi.

Liker: và chuyện gì đã xảy ra khi đến cuối ngày?

Minoura: Lúc đó gần đến giờ ăn tối. Ông đến gặp tôi. Ông không hề bảo ban một lời nào. Ông chỉ nhẹ nhàng nói: “Anh về nhà đi”.

Dĩ nhiên là rất khó mà tưởng tượng ra một bài huấn luyện như thế này tại một nhà máy Hoa Kỳ. Hầu như mọi kỹ sư trẻ sẽ cảm thấy bực bội nếu bạn yêu cầu họ vẽ một vòng tròn và đứng vào đấy chỉ trong 30 phút chứ đừng nói là cả ngày. Nhưng Minoura hiểu đây là một bài học quan trọng cũng như là một vinh dự khi được huấn luyện bởi chính bậc thầy về TPS. Chính xác thì ông Ohno đã dạy điều gì? Sức mạnh của sự quan sát có chiều sâu. Ông muốn dạy Minoura cách tự mình suy nghĩ về những gì đang quan sát, tức là đặt câu hỏi, phân tích và đánh giá.

Khi thực hiện vòng tròn Ohno cần lưu ý những điều được làm và không được làm sau đây:

Khi bạn đứng Ohno chưa quen, thường sẽ đau chân, mỏi chân. Do đó cần phải luyện tập thường xuyên để có thể đứng Ohno được lâu (tốt nhất là trên 2 tiếng). Để hạn chế đau chân, ta không đi guốc, nên đi giày, tốt hơn cả là đi chân đất/tất.

Hỏi tại sao 5 lần cho bất kì vấn đề gì.

Kiểm tra tình trạng sản xuất tinh gọn, cải tiến liên tục của nhà máy

Cách duy nhất để thực sự am tường tình trạng của nhà máy là đích thân đi xem xét. Xem coi sự tuân thủ các tiêu chuẩn làm việc có được duy trì tốt hay không? Đây có phairi là bình chuẩn hóa và sản xuất tức thời không? Nguyên phụ liệu có được giao khi chưa cần tới không? Phải đích thân quan sát luồng chu chuyển vật liệu trong dây chuyền để giải đáp nhưng câu hỏi trên. Phải nhìn xem liệu nhân viên đứng máy có sử dụng andon để gọi người trợ giúp và ngừng dây chuyền khi cần hay không. Và tổ trưởng cùng trưởng nhóm ứng phó thế nào? Ta biết rằng, những gì chúng ta chứng kiến ngay ở hiện trường sẽ không thể hiện trên các báo cáo và các bảng số liệu, dù rằng báo cáo số liệu là rất quan trọng. Bảng biểu số liệu có thể đo lường kết quả nhưng chúng không thể phơi bày những chi tiết trong quy trình thật sự diễn ra hằng ngày.

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  149. Tin đá Bóng, Tin Chuyển Nhượng, Live Scorebóng đá trực tuyến tiếng việt ĐT nước Việt Nam kế tiếp chứng tỏ sự vượt trội trước các đàn em U22 nước Việt Nam với 2 thắng lợi trong 2 trận đấu nội bộ. Tin TứcBIDV Quang Trung và chặng đường chinh phục giấc mơ còn dang dởSau một mùa giải đầy tiếc nuối, Ngân mặt hàng Đầu tư và Phát triển Quang Trung quay về Giải hạng Nhì – Cúp VietFootball 2021 với quyết tâm giành tấm vé thăng hạng. Rất nhiều đội bóng tấn công tiếng muốn có sự phục vụ

  150. Tin Thể Thao thedolive ĐT Việt Nam nối tiếp triệu chứng tỏ sự vượt lên trội trước những đàn em U22 nước Việt Nam cùng với 2 thắng lợi vào 2 trận đấu nội bộ. Tin TứcBIDV Quang Trung và quá trình chinh phục giấc mơ còn dang dởSau một mùa giải đầy tiếc nuối, Ngân sản phẩm Đầu tư và Phát triển Quang Trung trở lại Giải hạng Nhì – Cúp VietFootball 2021 cùng với quyết tâm giành tấm vé thăng hạng. Rất nhiều ĐộI bóng tấn công tiếng ham muốn có sự đáp ứng